Computer Numerical Control

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CNC CHESS PAWN LATHE

Centroid CNC Lathe

CNC stands for computer numerical control. It refers to a computer "controller" that reads instructions code which dictates how a machine operates. And is typically associated with the removal of material such as metal for the creation of a complex part. The design and cutting is controlled by software programs like, CAM and others.

The earlier version of CNC was a system referred to as NC or Numerically Controlled machines, which were basically physically wired and their operating parameters where difficult at best to change, if at all.

Punched tape was used and continued to be used as a medium for transferring codes into the controller for many decades after 1950's. It is now replaced with computer networks and software program that aid greatly to efficiencies and the ability to adapt mid project.

CNC machines have changed the tool and die industry and manufacturing in general since their introduction. The programs have lead to eliminating most of the human involvement. For example, curves are now as easy to cut as straight lines, complex 3-D structures are much easier to produce, and the number of steps to produce a part has been dramatically reduced.

Beside the efficiencies of manufacturing created by CNC, a further benefit has been a major improvement in quality control. With less human involvement more consistency in production, quality has been the result. Bottom line, CNC eliminates many mistakes and errors that human involvement can lead too.

In a company that focuses on CNC machining, they often set up a series of CNC machines sometime referred to as a Cell. The interesting thing here is that a series of CNC machines can be set up together allowing the part to go from one machine to the next, all without human involvement. For example, some companies have automated the process to the point that they will leave their machines running over night and over weekends with no operator involvement. Laser devices check for quality control and alert the controllers if any defects are found.

Mike Webster, Webster Engineering is a prototype and low-volume machine shop specializing in complex and precision metal work since 1962. Located in Roseville, Michigan, Webster Engineering is privately owned and certified to the ISO 9001:2000 International Standard. Webster Engineering has a reputation for providing solutions that exceed expectations for speed, accuracy, delivery, quality and cost - achieving real customer satisfaction. Contact Webster Engineering at 586-777-0116 or CNC Machining or complex prototype design

Article Source: http://EzineArticles.com/?expert=Mike_Webster

Industries That Constantly Define CNC Precision

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Since the dawn of the CNC (Computer Numerical Control) machines introduction in the machining sector, they have been praised for being accurate, fast, consistent and flexible. Although CNC machines are not totally independent, a lot of major industries depend on these wonder machines. Common CNC-dependent industries include the metal industry and the woodworking industry. However, these industries, when small-time, can be operated by hands.

In this article, you will learn about the industries which are CNC dependent not because they have grown big in time but because they have to. It can be also that they are CNC dependent because their industries demand a low level of tolerance and a high level of sophistication. There are no “small-time” members of this industry. Let’s start discussing.

THE AEROSPACE INDUSTRY

First off, this is already a very sophisticated industry. An engineering degree (solely) will not get you anywhere in the Aerospace industry. Not even within striking range. This industry demands so high from their members so machine shops that belong to this industry trust only the best of the best of CNC machining. In fact, sources say that the term “Precision Machining” has been coined from this industry.

In the materials they use, the aerospace industry already demands a lot. CNC machines which are used here are mostly capable of handling Inconel, Titanium, Magnesium, Stainless Steel and so much more. From parts of the landing gear, to shuttle seats, to housings, and even oxygen generation, CNC machines play a big part in their manufacturing.

It’s not just that. Every CNC machine used in this industry also has to be approved AND RATED by the Federal Aviation Administration (FAA) to be safe and to be surely capable of “Precision Machining”. A NASA experience is highly praised too.

THE MEDICAL INDUSTRY

If the Aerospace Industry demanded precision above all, the Medical Industry demands sterility as much as precision. That’s something that you may have known since you got your first vaccine. Most CNC machines which work for this industry are multi-spindle and contain multi-turret lathes.

These special features allow the company to turn out components for hospital equipment, pulse meters, blood purification systems and mother medical devices. They are also useful in the mass production of disposable items and non-embeddable components.

High-torque milling and turning spindles are heavily demanded in this industry to enable users to process all substrates currently used in the medical device and orthopedic implant markets. Moreover, CNC machines recommended in the medical industry are those which can properly handle Titanium, Cobalt Chromium, Nitinol and others.

THE MILITARY INDUSTRY

This industry’s main concern aside from precision is security. In fact, if you try to search online the CNC-manufactured materials or CNC machines used in this industry, no matter how famous their reputation is, the manufacturer cannot display (pictures of) the materials that they have produced for their clients. They can only display products which they are used in.

This industry deals heavily with Inconel, Titanium, Kevlar, Monel and Hastealloy; so most CNC machines recommended in the Military industry must be able to handle those.

Famous CNC standards evaluators in this industry include the Department of Defense (DOD), the Mil Spec (Military Specifications) and other selected military sectors.

The top managers of these industries also demand their CNC machines to be purchased from CNC machine suppliers which adhere to the International Standards Organization (ISO). And because these industries are CNC-dependent, their shops can occupy a vast amount of space. Basically, that makes no room for old school methods and errors.

Meet Your "Other" Employees: The Basic Parts of a CNC Machine

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If you carve your name on a wood using a very sophisticated font, you’re lucky if you’ll finish your first name in 24 hours perfectly. Years ago, wood crafting and metal crafting are very expensive massive- labor industries because every aspect of the manufacturing is done by hand. There was minimal machine intervention but the designs were still as intricate.

Today, with the help of technology, wood carving, metal molding, cutting and even finishing can be done simultaneously with minimal hands involved. In fact, a company is deemed unproductive if it mass produces products every day BY HAND.

CNC (Computer Numerical Control) machines are in demand in industries where hands are better off pushing buttons than doing actual labor. Businessmen are raving about this wonder-machine because it is accurate, speedy and flexible.

The CNC machine is actually a factory of its own. There are different parts that have specific functions. Let’s get to know the “factory workers”.

THE VICE

The Vice is what holds the material which is to be cut or molded. It is important that the vice must be tight; so the material will be held securely. When the CNC machine starts to operate, the material will dash out of the vice if it is not secured. The vice usually works like a clamp that needs to hold the material not just securely but also in the right position.

THE GUARD

The Guard—just like any other guard—works like a “protection” to the person operating the CNC machine. Once the CNC starts working, scraps of the material can “shoot off” at high speed. This is very risky for the operator if a piece hits him/her. The guard completely covers all the hazardous sides of the CNC machine.

THE CHUCK

The chuck holds the cutting tool. Sophisticated designs require maximum chuck precision so the actual design can be realized.

THE MOTOR

The motor rotates the chuck at very high speed. It is hidden and protected inside the machine. You have to take care of this part very carefully. Nowadays, cooling and lubrication is automated in most CNC machines. Usually, if this part doesn’t function well, it is the most difficult to treat. It is advised to have a CNC technician handy all the time.

THE LATHE BED

Like the sea bed, this is the sturdy base of the CNC machine. It is connected to the headstock and aids the carriage and tailstock to be parallel with the spindle’s axis. It is securely bolted so it remains unshaken by the vibration of the machine when it starts operating.

THE CUTTING TOOL/ CUTTER

This is the where the first-level shaping occurs. The cutter is usually made from high quality steel so as to cut the specific material fed to the CNC machine.

As a businessman, it is important that you get to know your employees, bond with them and earn their respect without scaring them. When you have CNC machines working for you, it is equally important that you understand them well. Do not be fooled by the CNC machine salesmen who court your interest because they are usually just after your purchase.

You have to master what comprises these machines, what makes them dysfunctional and most of all, what makes them stay in your company. Just don’t start talking to them. That would be really, really, dysfunctional.